Products

The creation of a high-quality PVC figurine relies on advanced injection molding technology, a process we have refined for precision, efficiency, and scale.

Phase 1: High-Resolution 3D Design & Engineering (10-20 Business Days)

The journey starts with your artwork or concept. Our digital sculptors use professional 3D software to create a hyper-detailed digital model, optimizing it for manufacturability. We address undercuts, recommend optimal wall thickness to prevent sink marks, and plan mold parting lines strategically to minimize visible seams. You will approve high-resolution 3D renders from all angles before any physical tooling begins.

Phase 2: Precision Steel Mold (Tool) Fabrication (30-45 Business Days)

This is the most critical and investment-intensive phase. The approved 3D data is used to machine a multi-part, hardened steel mold using CNC and EDM (Electrical Discharge Machining) processes. Steel is essential for its durability, ability to hold extreme detail, and longevity for high-volume production. The mold cavity is polished to a mirror finish. We then produce first-shot samples for your approval on detail, proportions, and overall feel.

Phase 3: Material Preparation & Coloring

PVC resin is compounded with plasticizers, stabilizers, and your specific colorants. We achieve precise Pantone (PMS) color matching for brand-critical projects. The material is processed into consistent pellets ready for molding.

Phase 4: Advanced Injection Molding

PVC pellets are fed into computerized injection molding machines. The material is heated to a precise temperature until plasticized and then injected under high pressure into the closed steel mold. The high pressure ensures every microscopic detail of the cavity is filled perfectly. Advanced cooling channels within the mold then rapidly solidify the PVC into its final shape.

Phase 5: De-molding, Post-Processing, and Hand-Finishing

The mold opens, and the raw figurine is ejected. Skilled technicians then perform de-flashing, carefully removing any excess material from parting lines. For multi-part figurines, components are assembled. This is followed by hand-painting (if required for complex color patterns beyond base plastic color), quality sanding of seams, and application of protective topcoats.

Phase 6: Stringent Quality Control and Packaging Prep

Each figurine undergoes a multi-point inspection: dimensional accuracy against specs, visual check for paint flaws or defects, and structural integrity verification. Only pieces passing all checks move to final packaging.

Total Project Timeline: For a new, complex Vinyl PVC Figurine Toy design, the standard lead time from final 3D model approval to shipped goods is 75-100 calendar days, heavily influenced by mold complexity and paint operations. Production runs using existing, approved molds can be completed in 40-60 days.

We partner with you to create distinctive figurines that serve as powerful brand ambassadors, coveted collectibles, or unique promotional items.

Full Creative Design & Sculpting Services:

Original Character Sculpting: Our artists can bring your original character, mascot, or logo to life in 3D form.

Licensed Product Development: We have experience working within brand guidelines to produce accurate figurines of licensed characters.

Scale & Pose: Create figurines in any scale (common scales: 1:12, 1:10, 1:7, 1:6) and dynamic or static poses.

Advanced Coloring, Painting, and Finishing:

Base Plastic Color: Choose single or multi-color plastic injection.

Professional Hand-Painting: For premium collectibles, we offer intricate hand-painting services for eyes, patterns, shadows, and highlights, achieving a high-end, anime-style or realistic finish.

Premium Effects: Apply metallic, pearlescent, translucent, or glow-in-the-dark paints. Utilize tampo printing for precise logo application.

Topcoat Variety: Choose from gloss, matte, or semi-gloss protective varnishes.

Functional & Structural Customization:

Articulation: Design figurines with points of articulation (joints at knees, elbows, etc.) for posability.

Interchangeable Parts: Include swappable heads, hands, weapons, or accessories.

Display Bases: Create custom-themed bases with pegs or magnets for stable display.

Multi-Material Integration: Combine PVC with other materials like ABS for accessories or soft PVC for clothing elements.

Brand-Centric, Collector-Grade Packaging:

We design packaging that protects and enhances perceived value:

Blister Cards & Clamshells: Retail-friendly packaging with full-color backing cards showcasing character art.

Full-Color Collector Boxes: Windowed or solid boxes with foam inserts, ideal for limited editions or high-end products.

Poly Bags with Header Cards: For cost-effective blind bags, mystery boxes, or promotional bulk figures.

Display Trays and Shippers: For multi-figure sets or direct sales to dedicated collectors.

Flexible Project Scale and Support:

We accommodate projects of all sizes, offering guidance on optimizing design for cost-effective production. Our project managers provide transparent communication throughout the entire process.

Partner with a Specialist in PVC Figurine Manufacturing

A Vinyl PVC Figurine Toy represents a significant opportunity in the growing collectibles and brand merchandise markets. By combining superior material properties, masterful injection molding expertise, and deep customization support, we provide the complete solution to transform your intellectual property into a tangible, high-value product.

Contact our product development team today to discuss your custom figurine project, request a portfolio of our work, or receive a detailed project quotation. Let’s collaborate to sculpt your success.