Products

We operate state-of-the-art, vertically integrated manufacturing facilities dedicated to pet products. Our process ensures every TPR Pet Toy is consistent, safe, and ready for rigorous play.

Phase 1: Design & Engineering for Pet Safety (7-12 Business Days)

Our process begins with your concept, guided by pet safety engineering principles. Our design team, experienced in pet behavior and product standards, creates 3D models optimized for durability. We ensure wall thickness, shape, and size are appropriate for the target pet size (from teething puppies to powerful chewers). All designs avoid small, detachable parts. You approve the 3D model before tooling commences.

Phase 2: High-Precision, Durable Mold Creation (20-35 Business Days)

For TPR Pet Toys, mold quality is paramount. We construct high-grade tool steel molds designed for millions of cycles. The mold cavities are polished to a flawless finish to ensure seamless toy surfaces that are easy to clean and safe for mouths. Cooling channels are strategically placed for optimal production efficiency and material consistency. We produce T1 samples from the finished mold for your hands-on evaluation and destructive testing.

Phase 3: Material Compounding & Safety Certification

Our TPR is compounded in-house under strict quality control. Each batch is tested for consistency in hardness, density, and safety. We can provide Material Safety Data Sheets (MSDS) and arrange for third-party laboratory test reports (e.g., for tensile strength, heavy metals, phthalates) to support your retail and regulatory requirements.

Phase 4: Automated Injection Molding & Cooling

The certified TPR material is fed into fully automated injection molding machines. The process is computer-controlled for precision, ensuring each toy has consistent weight, dimensions, and density. Rapid cooling systems lock in the toy’s shape and mechanical properties.

Phase 5: Post-Processing & Multi-Stage Quality Inspection

After ejection, toys undergo de-flashing to remove any microscopic seams. Our quality control is exceptionally rigorous:

Visual Inspection: For color consistency, surface flaws, or flow lines.

Dimensional Check: Using calipers and gauges to ensure perfect size.

Functional & Durability Testing: Random samples from each batch undergo pull tests (for attached parts like ropes), compression tests, and are subjected to chew-simulation machines to validate durability claims.

Safety Final Check: Verification that no sharp edges or points exist.

Phase 6: Custom Packaging & Shipping

The approved toys are packed according to your specifications—whether in individual poly bags with header cards, retail-ready clamshells, or bulk cartons for distributors. They are then palletized and prepared for shipment.

Total Project Timeline: For a new custom TPR Pet Toy design, the standard lead time from final approved 3D model to shipped goods is 55-75 calendar days. For repeat orders using existing molds, production can be completed in 25-35 days. We provide a detailed Gantt chart upon project confirmation.

We partner with you to create unique products that stand out in the competitive pet aisle. Our customization covers every aspect, from function to branding.

Bespoke Toy Design & Sculpting:

Create unique shapes: from realistic prey animals (squirrels, birds) to fantasy creatures, bone variants, or branded mascots.

Design for specific functions: dental sticks, fetch balls, treat-dispensing puzzles, or interactive tug toys.

Advanced Functional Customization:

Treat/Peanut Butter Pockets: Integrate cavities or maze-like interiors to hold treats, extending playtime.

Variable Chew Intensity: Customize the Shore hardness of the TPR, offering options for gentle chewers, aggressive chewers, or teething puppies.

Integrated Features: Mold-in rope ends for tug-of-war, squeakers of different pitches, rattles, or even water-resistant floating cores for pool and beach toys.

Scent Infusion: Incorporate pet-safe, appealing scents (like bacon or chicken) directly into the TPR material to attract pets.

Color, Scent, and Finish Options:

Use any Pantone (PMS) color for brand consistency.

Offer glow-in-the-dark toys for nighttime visibility or multi-color swirl effects for visual appeal.

Apply textured finishes (ribbed, nubbed, bristled) specifically for dental care.

Professional Pet Retail Packaging:

We design packaging that sells on the shelf:

High-Impact Blister Cards & Clamshells: With vivid graphics, key selling points (e.g., “Durable Chew,” “Dental Health”), and hole for hanging.

Informative Poly Bags: Featuring product photography, size/breed guidance, and care instructions.

Gift Sets & Multi-Packs: Customizable assortments for different life stages or chew strengths.

E-commerce-Optimized Packaging: Durable, lightweight, and branded for direct-to-consumer shipping.

Low MOQ and Scalable Production:

We support startups with accessible Minimum Order Quantities and scale seamlessly to fulfill large orders for global retail chains, ensuring a partnership that grows with your brand.

Partner with a Trusted Manufacturer for Pet Happiness

Our TPR Pet Toy represents a commitment to quality, safety, and innovation in the pet industry. By combining superior materials, meticulous manufacturing, and deep customization expertise, we deliver products that pets love and owners trust.

Contact our pet product specialists today to discuss your custom toy project, request material samples and lab reports, or get a detailed quotation. Let’s collaborate to create the next best-selling TPR Pet Toy that delights pets, satisfies owners, and drives growth for your brand.