Products

We maintain complete control over our manufacturing pipeline, ensuring quality, consistency, and clear communication at every stage. Here is a transparent breakdown of how your TPR Animal Figurine is created, from idea to delivery.

Phase 1: Design Consultation & 3D Modeling (5-10 Business Days)

The journey starts with your concept. Our expert design team works with your sketches, logos, or reference images to create a detailed 3D digital model. We specialize in optimizing animal anatomy and features for the TPR molding process, ensuring optimal wall thickness for a satisfying squeeze and perfect structural integrity. You will receive 3D renders for review and approval before any tooling begins.

Phase 2: Precision Mold (Tool) Manufacturing (18-30 Business Days)

This is the most critical and time-intensive phase. Upon your final design approval, our master toolmakers craft high-precision steel molds (or aluminum for prototypes/smaller runs). The mold is engineered with complex cooling channels and polished to a mirror finish, which is what enables the flawless surface detail of the final TPR Animal Figurine. We produce initial T1 samples from this mold for your physical evaluation and approval.

Phase 3: Material Compounding & Color Matching

Concurrently, our base TPR pellets are compounded with specific additives for durability and softness. We perform precise Pantone (PMS) color matching to meet your exact brand or design specifications. The colored TPR is prepared in granular form, ready for the injection molding machines.

Phase 4: Injection Molding & Cooling (Production Time)

The colored TPR granules are fed into automated, computer-controlled injection molding machines. The material is heated to a precise temperature and injected under high pressure into your custom animal-shaped mold. After injection, the figurines are rapidly cooled within the mold to set their shape perfectly.

Phase 5: Post-Processing & Stringent Quality Assurance

The cooled figurines are automatically ejected. Skilled technicians then perform de-flashing, meticulously removing any minute excess material from the parting lines. Each piece undergoes a multi-point inspection for visual defects (color consistency, surface bubbles), dimensional accuracy, and, crucially, the perfect hand-feel and rebound elasticity. Defective units are immediately discarded.

Phase 6: Custom Packaging & Global Shipping

Approved figurines move to our packaging line, where they are assembled into your chosen custom packaging. Finally, they are securely packed in shipping cartons, labeled, and prepared for dispatch via your preferred logistics partner.

Total Project Timeline: For a new custom design, the standard lead time from finalized 3D model to ready-to-ship goods is approximately 50-65 calendar days. For existing molds or stock designs, production can be completed in 20-30 days. We provide a detailed project schedule and regular progress updates.

Our core expertise lies in transforming your unique ideas into tangible products. We offer end-to-end customization, ensuring your TPR Animal Figurine is a perfect fit for its intended purpose, audience, and brand identity.

Complete Creative Freedom in Design:

Original Sculpts: Create a completely unique animal mascot, a stylized version of your company logo, or an entire themed series (e.g., endangered species, farm animals, jungle creatures).

Existing Line Expansion: Modify our extensive library of existing animal molds to add specific features, expressions, or poses.

Unlimited Color and Finishing Possibilities:

Brand Color Accuracy: We guarantee precise PMS color matching for corporate identity projects.

Advanced Effects: Choose from glow-in-the-dark compounds, metallic or pearlescent finishes, marbled color swirls, or realistic multi-color patterns (like spots on a leopard or the shell of a turtle).

Soft-Touch Coating: Apply an additional ultra-soft coating for a premium, velvety feel.

Functional and Interactive Enhancements:

Keychain/Bag Clip Attachment: Integrate a loop or clip during molding for functional versatility.

Squeaker or Rattle Insert: Add an auditory element for enhanced play value, ideal for pet toys or children’s products.

Variable Hardness: Customize the Shore hardness of the TPR to achieve different levels of squishiness—softer for stress relief, firmer for display models.

Magnetic or Adhesive Bases: Enable figurines to stand securely on metal surfaces or desks.

Professional, Brand-Centric Packaging:

We provide turnkey packaging solutions that enhance perceived value:

Blister Cards & Clamshells: Retail-ready packaging with full-color backing cards for shelf appeal.

Gift Boxes & Display Cases: Elegant individual boxes or clear PVC cases for high-end collectibles.

Poly Bags with Custom Header Cards: A cost-effective solution for bulk orders, promotions, or event favors.

Sustainable Packaging: Options for recycled materials and minimalist design.

Flexible Ordering and Support:

We cater to all business scales with low Minimum Order Quantities (MOQs) for custom projects. Our dedicated account managers guide you through every step, from initial concept to final delivery, ensuring a seamless and successful partnership.

Bring Your Brand to Life with a Masterpiece

A TPR Animal Figurine is a multifaceted product that combines sensory appeal, robust construction, and profound customizability. It is an effective tool for brand engagement, a rewarding item for collectors, and a durable product for end-users.

Contact our customization team today to request a complimentary quote, discuss your project specifications, or receive sample kits. Let us collaborate to design and produce TPR Animal Figurines that captivate your audience, reinforce your brand message, and deliver exceptional value.