Products

The production of consistent, high-integrity silicone toys requires specialized technology. We utilize fully automated Liquid Silicone Rubber (LSR) injection molding systems for unmatched precision and quality.

Phase 1: Engineering for Silicone & Mold Flow Analysis (10-20 Business Days)

The process begins with designing for silicone’s unique flow and curing properties. Our engineers optimize your 3D model for the LSR process, focusing on optimal wall thickness, venting, and gating to ensure flawless fills. We perform computerized mold flow analysis to predict and eliminate potential defects, ensuring the mold produces perfect parts from the first shot. The final design is approved before costly steel mold fabrication begins.

Phase 2: High-Precision, Hardened Steel Mold Fabrication (25-40 Business Days)

We manufacture mirror-polished, hardened steel molds with tight tolerances. These molds are equipped with advanced temperature control systems—cold runners to keep unused material liquid and heated cavities to cure the part. This “cold runner” technology is specific to LSR and is crucial for minimizing material waste (often to less than 1%) and ensuring consistent part quality, which is both economically and environmentally beneficial.

Phase 3: Automated LSR Injection Molding Production

This is a fully automated, closed-loop process:

Material Handling: Two-part liquid silicone (Base + Catalyst) is fed from sealed containers into a precision metering and mixing unit.

Injection & Curing: The perfectly mixed LSR is injected under low pressure into the heated mold cavity. It cures in seconds through an addition reaction (not condensation), producing no by-products.

De-molding & Post-Curing: Robots automatically de-mold the parts. They may undergo a brief secondary post-curing cycle to enhance physical properties fully.

Phase 4: Deflashing, Cleaning & Quality Assurance

Due to the precision of the mold and process, flash is minimal. Any microscopic flash is removed via cryogenic deflashing (tumbling with dry ice) or precision trimming, leaving a perfect, seamless edge. Each batch undergoes rigorous QC: durometer testing for softness, dimensional checks, visual inspection for inclusions or defects, and functional squeeze testing for feel and rebound.

Phase 5: Packaging & Shipment

Approved toys are packaged according to your custom specifications.

Total Project Timeline: For a new custom Silicone Stress Relief Toy, the lead time from final engineering approval to first production samples is 60-90 calendar days. Full production runs for an approved item are highly efficient, typically completing within 25-40 days due to the speed and automation of the LSR process.

We leverage the unique properties of silicone to offer customization possibilities far beyond other materials.

Full Design & Functional Customization:

Ergonomic Shape Design: Create any shape—from geometric cubes and infinity shapes to anatomically designed grip tools, company logos, mascots, or abstract sensory objects.

Integrated Texture & Features: Design toys with a combination of textures on one piece: smooth surfaces, raised dots, ridges, finger slots, or clickable buttons all molded-in seamlessly.

Multi-Component & Overmolding: Silicone excels here. We can overmold soft silicone onto a harder plastic core for rigid internal mechanisms (like a silent clicker or spinner). We can also create dual-durometer silicone toys (e.g., a firm core with an ultra-soft outer layer) in a single automated process.

Advanced Material & Sensory Customization:

Precise Softness (Durometer) Selection: This is our key differentiator. We offer a full range, from super-soft, slow-rebound “memory gel” for deep pressure stimulation to firm, snappy silicone for active fidgeting. We can even gradient softness within a single toy.

Transparency, Color & Special Effects: Produce toys in crystal-clear, translucent, or opaque silicone. We offer precise PMS color matching. Create glow-in-the-dark, thermochromic (color-change with heat), or marble-effect silicone toys.

Scent Infusion: Infuse the silicone with lasting, therapeutic-grade essential oil scents (e.g., lavender for calm, peppermint for focus) during compounding.

Packaging for Wellness & Branding:

We design packaging that communicates quality and purpose:

Clean, Minimalist Retail Boxes: Emphasizing purity, safety, and the wellness angle with matte finishes and soft-touch coatings.

Travel Tins & Protective Pouches: Include a reusable aluminum tin or cotton drawstring bag, enhancing the unboxing experience and product portability.

Blister Packs for Impulse Buy: High-clarity blister cards with header cards explaining sensory benefits and material safety.

Bulk “Desk Drop” Kits: For corporate clients, create custom-branded boxes containing a stress toy for each employee.

Sustainable Packaging: Align with the eco-conscious values of silicone by using recycled and recyclable cardboard, soy inks, and minimal plastic.

Collaborative & Scalable Partnership:

We support projects from concept to mass production. While LSR tooling is an investment, the per-unit cost at scale is competitive, and the quality is unmatched. We work with flexible MOQs and provide end-to-end project management, including material certification and compliance documentation.

Develop a Product That Embodies Quality and Care

A Custom Silicone Stress Relief Toy is more than a promotional item; it is a tangible expression of a brand’s commitment to quality, safety, and user well-being. Its superior material, precise manufacturing, and deep customization potential create a high-perceived-value product that users will appreciate, keep, and associate positively with your brand for years to come.

Contact our product development specialists today to discuss your custom silicone toy concept, request durometer samples and material safety data sheets, or receive a detailed project quotation. Let’s collaborate to engineer a sensory solution that is not only effective but also a masterpiece of modern manufacturing and design.